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What are Cast-in-Place Barrier Forms?

Cast-in-place barrier forms are a type of concrete formwork. Concrete formwork plays an important role in a variety of construction projects, including road, bridge, and highway construction projects, as it serves as a mold for wet concrete to be poured into in order to create a desired concrete final product of a needed shape and size. Cast-in-place barrier formwork is used to create median barriers or median parapets on the spot. The forms are transported to the necessary area for a project. Then, concrete is poured into them and sets. Once it’s done setting, the forms are removed and can be re-used for other projects. Barrier formwork is typically made of steel but may sometimes be made of aluminum or other materials.

Cast-in-Place vs. Precast

The difference between cast-in-place barrier walls and precast barrier walls is that the former uses cast-in-place barrier forms to allow concrete shapes to be constructed directly at a project site. Precast concrete barrier walls are already in the desired shape, size, and style, and they have been cast somewhere other than the project site. Additionally, precast barrier wall is typically used for temporary projects while cast-in-place is typically used for permanent applications. One of the main advantages of using cast-in-place barriers is that there’s less logistical effort required to transport heavy concrete slabs to a project location.

Styles of Cast-in-Place Barrier Forms

These forms can come in numerous styles to meet the needs of a project. They are available in all popular barrier styles including:
  • New Jersey
  • F-Shape
  • Vertical
  • Texas T5 Modified Bridge Rail (Roman Rail)
  • Temporary Barrier Rail
  • Hinged Barrier Rail
  • Slope
  • Ontario Tall Wall Median Barrier
  • Barrier Wall with Head Ejection
Cast-in-place forms are also available for median barrier caps and other concrete structures that complement the use of barriers.Barrier styles used for particular projects often differ based on local regulations. Cast-in-place barrier forms can be created at the necessary shape and size to meet any and all local requirements, and they are widely available and easily obtainable in the most common styles.Wadco, Symons, Southern Forms, and Wharton are some of the popular manufacturers of barrier formwork. All of these manufacturers offer barrier forms that are of the highest quality, allowing for the production of concrete barriers that are precise in size and shape as well as durable and strong.Keep in mind that regulations at the state or national level may apply to how cast-in-place barrier forms must be used. For instance, in Massachusetts, barrier formwork should not be removed until concrete has been allowed to dry and set for at least 24 hours.

Buying and Selling Cast-in-Place Barrier Forms

Cast-in-place barrier forms can be purchased either new or used. For projects that require common styles, finding used options of the appropriate barrier formwork is quite easy and can save contractors some money. For projects that necessitate uncommon shapes, sizes, or styles of cast-in-place barrier forms, buying new may be the best decision. Used cast-in-place barrier forms cost, on average, between $100 and $150 per linear foot of formwork. New barrier formwork tends to cost a bit more. Once a project is finished and formwork is no longer needed, it can definitely be a good financial decision to try to sell barrier forms if they cannot be re-used for another project.

BUY AND SELL WITH EIFFEL TRADING

Eiffel Trading’s online marketplace allows heavy civil contractors to buy and sell new and used equipment and material! Our concrete equipment inventory ranges from concrete formwork, to concrete buckets, to bridge deck finishers, and everything in between. Furthermore, our material inventory includes barrier wall, HDPE pipe, and much more.All of our listings are constantly being updated, but if you don’t see what you’re looking for, create a wanted listing for free.Ready to sell your used heavy equipment or construction material? List your products today for free on Eiffel Trading’s online marketplace.If you have any questions or would like additional information, please call us at 1-800-541-7998 or email sales@eiffeltrading.com.
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What are Texas Single Slope Concrete Barrier (Precast) X-Bolt Connection, Unrestrained, Mash TL-4 Specifications?

The Texas Department of Transportation outlines specifications regarding the dimensions of single slope concrete barriers (precast, X-bolt connection, unrestrained, MASH TL-4), including elevation view notes, plan view details, section details, and more.

Texas Single Slope Concrete Barrier (Precast) X-Bolt Connection, Restrained, Mash TL-4 Notes

General NotesThis barrier system has been successfully evaluated by full-scale crash tests to meet MASH TL-4 criteria. This barrier system had approximately 33” of dynamic or permanent deflection as it contains and redirects the TL-4 (single-unit truck) errant vehicle. This barrier system is designed to have approximately 15 inches of dynamic or permanent deflection as it contains and redirects the TL-3 (pickup truck) errant vehicle.The average weight of one 30 foot precast barrier is 19,960 pounds.The average weight of one precast barrier is 665 plf.Cover dimensions stated in the Texas Department of Transportation’s specifications are clear dimensions unless otherwise noted. Reinforcing bar dimensions shown on the plans are out-to-out of the bar.Material Notes1) All metal components of the barrier system should be galvanized.2) Provide Class “S” concrete (f’c = 4,000 psi) in general, but provide Class “S” (HPC) if it’s required elsewhere.3) All reinforcing steel and WWR should be galvanized if required or shown elsewhere.4) Provide Grade 60 reinforcing steel.5) Provide deformed welded wire reinforcements (WWR) (ASTM A1064).6) Provided welded wire reinforcements (WWR) laps, where required, which should be either uncoated or galvanized ~ D22.2 = 1’-7”.Construction NotesLifting devices (such as lugs, loops, etc.) should be provided at the Contractor’s or Engineer’s direction. Locate lifting devices in the rail so as not to exceed the tensile strength of the concrete during lifting. Galvanize all permanent steel lifting components.All exposed corners should be chamfered.

Texas Single Slope Concrete Barrier (Precast) X-Bolt Connection, Restrained, Mash TL-4 Specifications

Elevation ViewBarriers measure 30’-0” long and include a 1” end cover (typ.) on both ends. Barriers also include two leave-out blocks on each side (for a total of four blocks per panel). Within the barrier is a WWR cage (A), WWR cage B, U1 (#4) bars, and U2 (#4) bars.The WWR cage (A) includes 21 bars spaced 1’-2” apart for a total of 24’-6” of cage length. The WWR cage (B) includes 21 bars spaced 1’-4” apart for a total of 28” of cage length.Barriers include an expansion joint that measures 12” (minimum), and are set over a bridge slab or continuously reinforced concrete pavement (CRCP) that is at least 7” thick.Plan ViewBarrier plan views show an X-bolt connection made of PVC pipe that is 1-1/2” in circumference (Sch 40). The bolts are angled at 70 degrees (typ.), and the adjacent precast barrier segments are connected at their symmetrical center with a joint connection.The distance between the end of the leave out block and the joint connection on the left side is 11-1/8”. The distance between the end of the leave out block and the joint connection on the right side is 1’-3-7/8”.View A-ABarriers stand 3’-6” tall and measure 8” wide at the top and 24” wide at the bottom. They include a ¾” chamfer (typ.) on all corners. The barrier slope is 8” wide (on each side). Barriers are symmetrical down the center line. There is a minimum distance of 1-1/2” (typ). between all interior reinforcing bars and the outside edge of the barrier.It should be noted that threaded rods with nuts and washers for X-bolt connections are not included in view A-A for clarity.Top and Bottom Threaded Rod Assembly DetailsTop threaded rods measure 2’-8” long and are 7/8” in diameter. They are fully threaded rods (ASTM A193 Gr B7 or F1554 Gr 105). Top threaded rods include a PL washer that is ½” x 4” x 4” (ASTM A36) with a 1” diameter hole in the center. Washers are 7/8” hardened steel (ASTM F436).Bottom threaded rods measure 3’-6” long and are 7/8” in diameter. They are fully threaded rods (ASTM A193 Gr B7 or F1554 Gr 105). Bottom threaded rods include a PL washer that is ½” x 4” x 4” (ASTM A361) with a 1” diameter hole in the center. Washers are 7/8” hardened steel (ASTM F436).Installation of threaded rods must not extend beyond the face of the barrier.Leave Out Block Details View B-B:View B-B shows a 1-1/2” PVC sleeve (Sch 40) that is set to the left of the leave-out block. The leave-out block measures 1’-3” long and 5-3/8” tall. The PVC sleeve is centered vertically next to the leave-out block.Top View:A top view shows that the PVC sleeve is set on the opposite of the face side of the barrier.X-Bolt Connection with Forming and Leave-Out Block Placement DetailsLeave-out blocks are connected with 1-1/2” PVC pipe (Sch 40). The leave-out block on the left side (the left barrier segment) is set 11-1/8” from the joint connection. The leave-out block on the right side (the right barrier segment) is set 1’-3-7/8” from the joint connection. The left-hand leave-out blocks are spaced 1’-5” from the ground line, and the right-hand leave-out blocks are spaced 2’-2” from the ground line.Bar DetailsBars U1 (#4) are U-shaped bars that measure 3’-6” long and 11-3/4” wide (from open end to open end).Bars U2 (#4) are U-shaped bars that measure 3’-6” long and 8-1/4” wide (from open end to open end).Welded Wire WWR DetailsCage A measures 5’-1/2” wide at the top and 1’-8-1/4” wide at the bottom. It stands 3’-3” tall.Cage B measure 5-1/4” wide at the top and 7” wide at the bottom. It stands 1’-7” tall.This blog post is an interpretation of specifications by the Texas Department of Transportation (TxDOT). Please consult with TxDOT' most recent requirements for definitive information.

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From single slope barrier wall, to low profile barrier wall, to f-shape barrier wall, and every type in between, we have what you need for your next project! Furthermore, our equipment inventory includes sectional barges, vibratory hammers, concrete formwork, and so much more.All of our listings are constantly being updated, but if you don’t see what you’re looking for, create a wanted listing for free.Ready to sell your used heavy equipment or construction material? List your products today for free on Eiffel Trading’s online marketplace.If you have any questions or would like additional information, please call us at 1-800-541-7998 or email sales@eiffeltrading.com.
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What are Texas Single Slope Concrete Barrier (Precast) X-Bolt Connection, Restrained, Mash TL-4 Specifications?

The Texas Department of Transportation outlines specifications regarding the dimensions of single slope concrete barriers (precast, X-bolt connection, restrained, MASH TL-4), including elevation view notes, plan view details, section details, and more.

Texas Single Slope Concrete Barrier (Precast) X-Bolt Connection, Restrained, Mash TL-4 Specifications

Elevation ViewBarriers measure 30’-0” long and include a 1” end cover (typ.) on both ends. Barriers also include two leave-out blocks on each side (for a total of four blocks per panel). Within the barrier is a WWR cage (A), WWR cage B, U1 (#4) bars, and DB (#8) bars.The WWR cage (A) includes 21 bars spaced 1’-2” apart for a total of 24’-6” of cage length. The WWR cage (B) also includes 21 bars spaced 1’-2” apart for a total of 24’-6” of cage length.Barriers include an expansion joint that measures 12” (minimum), and are set over a bridge slab or continuously reinforced concrete pavement (CRCP) that is at least 7” thick.Plan ViewBarrier plan views show an X-bolt connection made of PVC pipe that is 1-1/2” in circumference (Sch 40). The bolts are angled at 70 degrees, and the adjacent precast barrier segments are connected at their symmetrical center with a joint connection.View A-ABarriers stand 3’-6” tall and measure 8” wide at the top and 24” wide at the bottom. They include a ¾” chamfer (typ.) on all corners. The barrier slope is 8” wide (on each side). Barriers are symmetrical down the center line in dimensions, though their interior reinforcing bars are not symmetrical. Barriers are set atop bridge slabs or CRCP that’s at least 7” thick. Beneath this slab, it’s permissible to have a slab edge or breakback edge for phased construction. There is a minimum distance of 1-1/2” (typ). between all interior reinforcing bars and the outside edge of the barrier.It should be noted that threaded rods with nuts and washers for X-bolt connections are not included in view A-A for clarity.Top and Bottom Threaded Rod Assembly DetailsTop threaded rods measure 2’-8” long and are 7/8” in diameter. They are fully threaded rods (ASTM A193 Gr B7 or F1554 Gr 105). Top threaded rods include a PL washer that is ½” x 4” x 4” (ASTM A361) with a 1” diameter hole in the center. Washers are 7/8” hardened steel (ASTM F436).Bottom threaded rods measure 3’-6” long and are 7/8” in diameter. They are fully threaded rods (ASTM A193 Gr B7 or F1554 Gr 105). Bottom threaded rods include a PL washer that is ½” x 4” x 4” (ASTM A361) with a 1” diameter hole in the center. Washers are 7/8” hardened steel (ASTM F436).Installation of threaded rods must not extend beyond the face of the barrier.Leave Out Block DetailsView B-B:View B-B shows a 1-1/2” PVC sleeve (Sch 40) that is set to the left of the leave-out block. The leave-out block measures 1’-3” long and 5-3/8” tall. The PVC sleeve is centered vertically next to the leave-out block.Top View:A top view shows that the PVC sleeve is set on the opposite of the face side of the barrier.X-Bolt Connection with Forming and Leave-Out Block Placement DetailsThe leave-out block on the left side (the left barrier segment) is set 11-1/8” from the joint connection. The leave-out block on the right side (the right barrier segment) is set 1’-3-7/8” from the joint connection. The left-hand leave-out blocks are spaced 1’-5” from the ground line, and the right-hand leave-out blocks are spaced 2’-2” from the ground line.Bar DetailsBars BD (#8) measure 1’-5-1/2” long.Bars U1 (#4) are U-shaped bars that measure 3’-6” long and 11-3/4” wide (from open end to open end).Bars U2 (#4) are U-shaped bars that measure 3’-6” long and 8-1/4” wide (from open end to open end).Welded Wire WWR DetailsCage A measures 5’-1/2” wide at the top and 1’-8-1/4” wide at the bottom. It stands 3’-3” tall.Cage B measure 5-1/4” wide at the top and 7” wide at the bottom. It stands 1’-7” tall.This blog post is an interpretation of specifications by the Texas Department of Transportation (TxDOT). Please consult with TxDOT' most recent requirements for definitive information.

BUY AND SELL WITH EIFFEL TRADING

Eiffel Trading’s online marketplace allows contractors to buy and sell materials and equipment, including various types of used precast barrier wall. Our barrier wall inventory ranges from DOT spec, to single slope, to low profile, and everything in between. Furthermore, our foundation equipment inventory includes pile drivers, vibratory hammers, and much more.All of our listings are constantly being updated, but if you don’t see what you’re looking for, create a wanted listing for free.Ready to sell your used heavy equipment or construction material? List your products today for free on Eiffel Trading’s online marketplace.If you have any questions or would like additional information, please call us at 1-800-541-7998 or email sales@eiffeltrading.com.
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What are Plate Girder Formwork Systems?

Plate girder formwork systems are a type of concrete formwork produced by top formwork manufacturers like EFCO. Concrete formwork is a mold into which wet concrete is filled, after which the concrete dries and creates a desired shape and size for the purposes of a construction project. Plate girder formwork systems are steel molds that take the shape of plate girders. They are suited to applications in which plate girders are employed and extra reinforcement/strength from concrete is needed as opposed to what traditional I-beams can offer. They are ideal for the creation of large spans of plate girder walls as well as large spans of plate girder sections of bridges. They act as supporting structures however they are used.

Plate Girder Formwork Systems Applications

Plate girder formwork systems can be used in the following areas of construction, among others:
  • Bridge construction
  • Railway bridge construction
  • Stadium construction
  • High-rise construction
  • Power plant construction
  • Oil and gas platform construction
  • Load testing
  • Other long span applications

Benefits of Plate Girder Formwork Systems

As with all formwork, plate girder forms create perfect concrete modules and make precision easy for workers. Plate girder forms make highly supportive and reliable structures. They are engineered for setting as well as flying in sections of substantial lengths, and they are self-spanning. They come as modular panels, which can easily be conjoined to make forms of necessary spans, tailored to the needs of particular projects. Their modules can be connected both length-wise and width-wise. They are sold in various sizes ranging from around 2'x4' to 10'x10'. They typically have entirely steel face sheets, which offers a consistency to their finish. Their steel ribs act as web stiffeners and beams, transferring pressures from wet concrete away from their face plates to their bottom flanges and panel tops. This ensures a high-quality pour and setting for concrete as well as guaranteed integrity of all steel parts of the formwork.Ultra-strong plate girder formwork systems specifically for bridge construction applications exist to help offer adequate strength and safety when it’s needed most. These systems come with extra spanning strength and extra pour pressure resistance, among additional perks. Overall, they are a great choice for the heaviest duty jobs. EFCO’s “Super Plate Girder” forms belong to this category of plate girder formwork systems and are a popular choice.

Buying Plate Girder Formwork Systems

You can buy plate girder formwork systems both used and new, since forms can be used after a project’s completion. The price for used forms is usually around $15 to $25 per square foot or around $50,000 to $80,000 total for the needs of an average project. New plate girder formwork systems are a little more expensive, often starting at around $30 per square foot. Plate girder formwork systems are an excellent investment because they retain their value after use (and several uses at that). They’re built of steel materials that are intended to last for the long haul. Selling them after you no longer need them can definitely be a lucrative financial decision.

BUY AND SELL WITH EIFFEL TRADING

Eiffel Trading’s online marketplace allows heavy civil contractors to buy and sell new and used material and equipment. Our concrete equipment inventory includes concrete formwork, concrete buckets, and more. Furthermore, our material inventory ranges from HDPE pipe, to precast barrier wall, to sheet pile, and everything in between.All of our listings are constantly being updated, but if you don’t see what you’re looking for, create a wanted listing for free.Ready to sell your used heavy equipment or construction material? List your products today for free on Eiffel Trading’s online marketplace.If you have any questions or would like additional information, please call us at 1-800-541-7998 or email sales@eiffeltrading.com.
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What are Texas Single Slope Concrete Barrier (Type 1) Joint Connections?

The Texas Department of Transportation outlines specifications regarding the proper dimensions for Type 1 single slope concrete barrier joint connections.

Texas Single Slope Concrete Barrier Type 1 Pinned Placement General Notes

The Texas Department of Transportation’s general instructions are as follows:
  1. Concrete strength should be Class H with a minimum compressive strength of 3,600 psi.
  2. Where used, rebar reinforcement should be Grade 60 and conform to ASTM A615.
  3. Precast barrier length should be 30 feet unless other specified.
  4. All precast barrier edges should have a ¾” chamfer or a tooled radius.
  5. All concrete, reinforcement, joint connection systems, grout, etc. as shown are considered as part of the barrier payment.
  6. Conduit trough when required should be shown elsewhere on the plans, or as directed by the Engineer.
  7. Regardless of the method of handling, barrier lifting points should be approximately 7-1/2 feet from the ends of the barrier. Lifting devices and attachments to barrier sections should be approved by the Engineer.
  8. Surface finishing and grouting (where required) should be two parts sand and one part cement with enough water to make the mixture plastic. Grouting should be done in a manner that will assure a smooth surface. Surface finishing should be considered subsidiary to the various bid items.
  9. All steel assemblies should be galvanized after fabrication in accordance with Item 445, “Galvanizing.”

Texas Single Slope Concrete Barrier (Type 1) Proprietary Joint Connections

Two proprietary joint connections are acceptable as alternates to the Type X connection.These joint connection types are:1) J-J Hooks by Easi-Set Industries]2) Quick-Bolt by Bexar ConcreteIf one of these connection systems are exclusively specified in the plans, prior approval for sole source use must be obtained. Details of the connection components and barrier reinforcement for these systems will be shown on the manufacturer’s shop drawings furnished to the Engineer.

Texas Single Slope Concrete Barrier (Type 1) Joint Connections Type Q

One of the three joint connection types is called Type Q. The details for this joint connection type are as follows, as stated by the Texas Department of Transportation:End ViewThe end view describes the “Quick-Bolt” pocket locations on a barrier measuring 42” tall x 24” wide (bottom) x 8” wide (top). There are two pockets, which are spaced 9-1/2” apart from their centers, and are stacked vertically on top of each other. The bottom pocket is spaced 1’-1” from the ground line.Elevation View for Joint Connection “Quick-Bolt” When viewed at an elevation view, the bolt retraction cavity should measure 2-1/2” in diameter and include a PVC sleeve that is 12” long. There are also two 7/8” diameter x 25” long rolled threaded bolts with a plate washer and nut on each end.

Texas Single Slope Concrete Barrier (Type 1) Joint Connections Type R

The second of the three joint connection types is called Type R. The details for this joint connection type are as follows, as stated by the Texas Department of Transportation:Section A-A Type R Rebar GridWhen viewed from Section A-A, a rebar grid can be seen inserted vertically down into the barrier panel. The grid is 3” wide and 24” tall.Top View Joint ConnectionWhen viewed from the top, there is a slot for a rebar grid that extends inward 10-1/2” from the left side of the barrier. This slot measures 3” wide.(#4) V2 BarsThere are six two piece bars per barrier segment. The bars of the V2 bar do not connect, and are symmetrical down the middle. They measure 33-1/2” in length and include a notched end that is 3-1/4” long.Welded Rebar GridThe welded rebar grid includes three #8 bars and two #6 bars. The grid is 18” long and 17-1/2” wide. The bars are spaced 7-3/4” apart.

Texas Single Slope Concrete Barrier (Type 1) J-J Hook Joint Connections

The third of the three joint connection types is the J-J hook. The details for this joint connection type are as follows, as stated by the Texas Department of Transportation:View from Above J-J Hook ConnectionWhen viewed from above, it can be seen that the J-J hooks are enclosed by a connector plate that measures 2” x 2” x 3/16”. The hooks are spaced 10-7/16” from the outer edge of the right side of the barrier, and 11” from the outer edge of the left side of the barrier.End ViewAn end view shows that for a J-J hook connection, four #4 stirrup bars are required. The bars measure 12” tall.

BUY AND SELL WITH EIFFEL TRADING

Did you know that purchasing used barrier wall could save you tens of thousands on your next project? We are here to help! Check out our selection of used barrier wall, ranging from single slope barrier, to DOT spec barrier, to low profile barrier, to f-shape barrier, and every type in between.All of our listings are constantly being updated, but if you don’t see what you’re looking for, create a wanted listing for free.Ready to sell your used heavy equipment or construction material? List your products today for free on Eiffel Trading’s online marketplace.If you have any questions or would like additional information, please call us at 1-800-541-7998 or email sales@eiffeltrading.com.
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What are Texas Single Slope Concrete Barrier (Precast) X-Bolt Connection Restrained Mash TL-4 Specifications?

The Texas Department of Transportation outlines material notes, construction notes and general notes for the use of single slope concrete barrier (precast, X-bolt connection restrained MASH TL-4) in the state of Texas.

Texas Single Slope Concrete Barrier (Precast) X-Bolt Connection Restrained Mash TL-4 General Notes

According to the Texas Department of Transportation, this barrier system has been successfully evaluated by full-scale crash tests to meet MASH TL-4 criteria. This barrier system had approximately seven inches of dynamic deflection and 1.5 inches of permanent deflection, as it contains and redirects the TL-4 (single-unit truck) errant vehicle.The average weight of one 30 foot precast barrier is 19,960 pounds. The average weight of one precast barrier is 665 plf.Cover dimensions stated in the Texas Department of Transportation’s specifications are clear dimensions unless otherwise noted. Reinforcing bar dimensions shown on the plans are out-to-out of the bar.

Texas Single Slope Concrete Barrier (Precast) X-Bolt Connection Restrained Mash TL-4 Construction Notes

According to the Texas Department of Transportation, lifting devices (such as lugs, loops, etc.) should be provided at the Contractor’s or Engineer’s direction. Locate lifting devices in the rail so as not to exceed the tensile strength of the concrete during lifting. Galvanize all permanent steel lifting components.All exposed corners should be chamfered.When the barrier is removed, bars BD (#8) should also be removed. Cut bars and grind them flush to the finished bridge slab or CRCP unless directed otherwise by the Engineer. Test adhesive anchors in accordance with Item 450.3.3, “Tests.” Three anchors should be tested per every 100 anchors that are installed. Perform corrective measure to provide adequate capacity if any of the tests do not meet the required test load. Damage from testing should be repaired as directed.

Texas Single Slope Concrete Barrier (Precast) X-Bolt Connection Restrained Mash TL-4 Material Notes

According to the Texas Department of Transportation, all metal components of the barrier system should be galvanized.Provide Class “S” concrete (f’c = 4,000 psi) in general, but provide Class “S” (HPC) if it’s required elsewhere.All reinforcing steel and WWR should be galvanized if required or shown elsewhere. Provide stainless steel in accordance with Item 440.2.10, for BD (#8) bars when the bar is to remain embedded in the finished bridge slab, or if the bar is installed within continuously reinforced concrete pavement (CRCP).Provide Grade 60 reinforcing steel.Provide deformed welded wire reinforcements (WWR) (ASTM A1064).Provided welded wire reinforcements (WWR) laps, where required, which should be either uncoated or galvanized ~ D22.2 = 1’-7”.

Texas Single Slope Concrete Barrier (Precast) X-Bolt Connection Restrained Mash TL-4 DB (#8) Anchor Bar Notes

The Texas Department of Transportation instructs that DB (#8) anchor bars are embedded plumb with a Type III, Class C, D, E, or F anchor adhesive. The minimum adhesive anchor embedment depth is 5-1/4”. The anchor adhesive that’s chosen must be able to achieve a basic bond strength in tension, NBA, of 26 kips. Submit signed and sealed calculations or the manufacturer’s published literature showing the proposed adhesive anchor’s ability to develop this load to the Engineer for approval prior to use. Anchor installation, including the hole side, drilling and clean out, must be in accordance with Item 450, “Railing.”DB (#8) anchor bar nearest to a slab expansion joint, construction joint or the end of the structure may be shifted up to 12” longitudinally along the center of the barrier in order to satisfy the minimum offset dimension.Provide stainless steel for BD (#8) when the bar is to remain embedded in the finished bridge slab or CRCP.This blog post is an interpretation of specifications by the Texas Department of Transportation (TxDOT). Please consult with TxDOT' most recent requirements for definitive information.

BUY AND SELL WITH EIFFEL TRADING

Eiffel Trading’s online marketplace allows heavy civil contractors to buy and sell materials and equipment, including barrier wall, sheet pile, concrete formwork, and much more. Our barrier wall inventory includes many types, including DOT spec barriers, single slope barrier, f-shape barrier, low profile barrier, and more.All of our listings are constantly being updated, but if you don’t see what you’re looking for, create a wanted listing for free.Ready to sell your used heavy equipment or construction material? List your products today for free on Eiffel Trading’s online marketplace.If you have any questions or would like additional information, please call us at 1-800-541-7998 or email sales@eiffeltrading.com.
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What are Texas Single Slope Concrete Barrier (Type 1) Specifications?

The Texas Department of Transportation outlines specifications regarding the proper dimensions for Type 1 single slope concrete barriers, including general notes, plan view details, pipe details, and more.

Texas Single Slope Concrete Barrier Type 1 General Notes

The Texas Department of Transportation’s general instructions are as follows:
  1. Concrete strength should be Class H with a minimum compressive strength of 3,600 psi.
  2. Where used, rebar reinforcement should be Grade 60 and conform to ASTM A615.
  3. Precast barrier length should be 30 feet unless other specified.
  4. All precast barrier edges should have a ¾” chamfer or a tooled radius.
  5. All concrete, reinforcement, joint connection systems, grout, etc. as shown are considered as part of the barrier payment.
  6. Conduit trough when required should be shown elsewhere on the plans, or as directed by the Engineer.
  7. Regardless of the method of handling, barrier lifting points should be approximately 7-1/2 feet from the ends of the barrier. Lifting devices and attachments to barrier sections should be approved by the Engineer.
  8. Surface finishing and grouting (where required) should be two parts sand and one part cement with enough water to make the mixture plastic. Grouting should be done in a manner that will assure a smooth surface. Surface finishing should be considered subsidiary to the various bid items.
  9. All steel assemblies should be galvanized after fabrication in accordance with Item 445, “Galvanizing.”

Texas Single Slope Concrete Barrier (Type 1) Details

Barriers should conform to the following specifications, according to the Texas Department of Transportation.Reinforcements for Precast Single Slope Concrete Barrier (Type 1)Barriers measure 30’-0” (plus or minus 1”) long. Each barrier includes #4 V1 Bars and #5 R Bars. There is a maximum spacing of 12” between the #4 V1 Bars. The first bar space may be decreased to accommodate side leave-outs. There is a distance of 5’-0” (typ.) at each end of the precast SSCB with Type X joint.Barriers also include 2” diameter lifting pipe holes which can fit steel pipe or Sch. 40 PVC. as mentioned in note 7.In addition to the reinforcing bars, barriers are required to include two drainage slots that measure 3” long x 3” deep, beginning 6’-0” from each end of the 30’-0” barrier segment.End View for Precast Single Slope Concrete Barrier (Type 1)When viewed from an end view, barriers measure 32” tall and include a ¾” chamfer (typ.) on the top and sides. There are two lifting pipe holes which are stacked vertically over each other and spaced 8” apart. The distance from the top of the barrier to the center of the upper hole is 1’-5”, and the distance from the bottom of the barrier to the center of the bottom hole is 1’-5”.Barriers measure 8” wide at the top and 2’-0” wide at the bottom.Deformed Bar Anchor Details for Precast Single Slope Concrete Barrier (Type 1)Two bars are required per assembly, and eight are required per joint. Bars are #5 Reinforcing Grade 60 steel that measure 3’-8” in length. The long arm of the bar measures 3’-3” in length and the short “bent” arm of the bar measures 6”. The arm bends at a 70 degree angle.Upper Connection Pipe Details for Precast Single Slope Concrete Barrier (Type 1)One steel pipe is required per assembly, and two pipes are required per joint. Pipes include a connection plate on one end. They measure 1’-3-1/2” long and are made of 1-1/2” standard pipe. The angle on the angled side of the pipe is 70 degrees.Lower Connection Pipe Details for Precast Single Slope Concrete Barrier (Type 1)One steel pipe is required per assembly, and two pipes are required per joint. Pipes include a connection plate on one end. They measure 1’-7-1/2” long and are made of 1-1/2” standard pipe. The angled side of the pipe is 70 degrees.(#4) V1 Bar for Precast Single Slope Concrete Barrier (Type 1)V1 bars above the drainage slots may be bent to accommodate 1-1/2” clearcover as directed by the Engineer.Section A-A for Precast Single Slope Concrete Barrier (Type 1)Section A-A shows the steel placement that is required at each drainage slot. There is a 1-1/2” clear cover at the bottom of the barrier, plus a 3” tall drainage slot. The first (#4) V1 bar sits 4-1/2” from the groundline. V1 bars may be cut or bent at drain slots.Single Slope Concrete Traffic BarrierPrecast SSCB may be connected to cast-in-place SSCB. The joint connection types may be used in the cast-in-place barrier to match the precast barrier connection.There is an optional conduit trough at the base of the barrier which measures 6” wide and 3” tall (see note 6). The top of the barrier measures 8” wide, the bottom of the barrier measures 24” wide, and the barrier stands 42” tall.Joint Connection Type X for Precast Single Slope Concrete Barrier (Type 1)Type X Joint installation includes one upper connection and one lower connection. Each connection includes a connection plate (typ.), plus two #5 deformed bar anchors (typ.), and a threaded rod with two plate washers and two nuts within the connection pipe (typ.). The upper connection hardware should not extend beyond the face of the barrier.Connection Plate Details for Precast Single Slope Concrete Barrier (Type 1)One plate is required per assembly. Four are required per joint. All steel fittings for joint Type X should be galvanized after fabrication in accordance with Item 445.Plates measure 4” x 4” and include a 1-5/8” diameter hole in the center. A 1-1/2” standard steel connection pipe is inserted and welded to the plate.Connection Bolt or Threaded Rod Details for Precast Single Slope Concrete Barrier (Type 1)Two threaded rods are required per joint. Rods measure 3’-6” long and are 7/8” in diameter (A325). The connection hardware should not extend beyond the concrete face of the barrier. Hex head bolts may be provided. The proper length of all hardware should be verified.This blog post is an interpretation of specifications by the Texas Department of Transportation (TxDOT). Please consult with TxDOT' most recent requirements for definitive information.

BUY AND SELL WITH EIFFEL TRADING

Eiffel Trading’s precast barrier inventory ranges from various DOT specs, to single slope, to low profile barrier, and everything in between. Furthermore, our construction material inventory also ranges to include used crane mats, used HDPE pipe, and much more.All of our listings are constantly being updated, but if you don’t see what you’re looking for, create a wanted listing for free.Ready to sell your used heavy equipment or construction material? List your products today for free on Eiffel Trading’s online marketplace.If you have any questions or would like additional information, please call us at 1-800-541-7998 or email sales@eiffeltrading.com.
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What is Column Formwork?

Column formwork is a type of concrete formwork. Concrete formwork is a mold made of steel, aluminum, timber, plastic, or other materials in which wet concrete is poured to achieve a desired shape and size for construction. Once the concrete sets, formwork is often removed, although permanent formwork that remains a part of construction exists as well. Column formwork is a vertical mold in the shape of a column, as its name implies. Column formwork may either be box-shaped or round.Column formwork is shaped and sized to the needs of a project. In order to help facilitate quality control during the pouring stage of using column formwork, clamps, which are horizontal and made of either steel or timber are often used in conjunction with column molds. Column formwork’s head is frequently employed to support beam formwork, or column formwork is cast to the bottom side of beams. The use of column formwork in conjunction with beam formwork allows for quick and precise construction.Two of the major benefits of using column formwork include that it is quick and simple to assemble and that it reduces the amount of labor and equipment needed to successfully produce uniform and strong vertical concrete shapes of desired dimensions.

Projects Involving Column Formwork

Column formwork is used in corporate building construction, retail building construction, residential building construction, industrial construction, bridge construction, power plant construction, infrastructure construction, and sewage treatment plant construction, to name a few areas where it’s applicable. Most construction projects that require the creation of vertical concrete columns (square or round) benefit from the use of column formwork, thanks to its ability to help create clean, precise, and strong concrete columns.Once the concrete sets in column formwork, it is necessary that it is thoroughly inspected to ensure it meets the necessary standards of the project in terms of factors such as appearance and strength. As concrete is being poured, column formwork is often bolstered with the help of falsework. Falsework includes poles or other stabilizing elements that keep the column formwork in place until the concrete dries.

Price of Column Formwork

Column formwork can be purchased either new or used. Average prices for new column formwork range between around $60 to $150 per square meter of materials. These prices apply to plastic, steel, and aluminum formwork. Prices are fairly consistent regardless of the materials used. At times, timber formwork can be a little less expensive, but it’s also less likely to retain its value and ability to be re-used and/or sold after use. In terms of resale, column formwork retains its value as long as it’s in good condition. Once temporary column formwork is no longer needed for a particular project, it can be re-used for another project or sold to buyers who are looking to cut costs and purchase formwork used. Sometimes column formwork is sold with falsework, access equipment such as ladders, and guard rails. This will increase the price, but these add-ons can be very helpful.Overall, column formwork can be an indispensable addition to construction projects that require the creation of columns. Whether column formwork is bought new or used, it often practically “pays for itself” in terms of the value it adds to a project and due to its resale value.

BUY AND SELL WITH EIFFEL TRADING

The online marketplace at Eiffel Trading allows contractors to buy and sell heavy civil assets, including various types of construction equipment. Our equipment inventory ranges from used concrete formwork (including column forms!), to used sectional barges, to used pile drivers, and everything in between.All of our listings are constantly being updated, but if you don’t see what you’re looking for, create a wanted listing for free.Ready to sell your used heavy equipment or construction material? List your products today for free on Eiffel Trading’s online marketplace.If you have any questions or would like additional information, please call us at 1-800-541-7998 or email sales@eiffeltrading.com.
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H-Pile Beams: HP16 Sizes

Eiffel Trading now offers a vast selection of brand new h-pile beam sizes. Options are available across the US and include both custom-rolling and stock beams.Listed below are the HP16 beam options that Eiffel Trading offers direct from the mill:
  • HP16x88
  • HP16x101
  • HP16x121
  • HP16x141
  • HP16x162
  • HP16x183
Interested in a delivered quote? Call 1-800-541-7998 or email sales@eiffeltrading.com today!
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What is Jump System Formwork?

Jump system formwork, also called jumpform, is a kind of climbing concrete formwork utilized in the construction of large, vertical concrete buildings and similar structures. Jumpform system formwork holds itself up using a concrete cast, and it does not necessitate the use of support from the building or other bolstering systems. Jumpform is a great solution for the construction of buildings that are made of sections that are the same shape and size. It is used in the building of shear walls, lift shafts, core walls, bridge pylons, and stair shafts, among other structures. It is very helpful in the construction of skyscrapers, for instance, because the bulk of their structure is a continuous wall. Using jump system formwork allows for quick and simplified builds.

How Jump System Formwork is Used

The process of using jump system formwork is often fairly straightforward. In a typical example of self-climbing jumpform, the jumpform installation process begins with a starter being cast at a construction site. Then, vertical re-bars are secured in place and shutters are aligned with the use of props. Next, concrete is poured into the first segment or module of the building. Temporary supports and shutters are then taken out and brackets are affixed to the concrete’s walls. Afterwards, a working platform/deck is installed on both the outside and the inside of the building. This process leads to re-bars being installed at a higher level than before. After which, shutters and props are able to be mounted using the working platform. Concrete is then poured into the second segment or module of the building.The process continues with props being taken out and the concrete being cured. A second set of brackets is then mounted, and hydraulic jacks are installed between lower and upper brackets. Next, extension posts as well as horizontal frames are affixed atop the hydraulic jacks, and shutters are affixed on top of runners that are held up by the frame. At which point, the next level of concrete is poured and cured. And then the hydraulic jacks move the framework structure up to the desired next level/module of construction. Upper brackets are used to latch the climbing formwork in place at the new level, and cylinders are shut to move the lower brackets up. Finally, re-bar is added to create an additional level for concrete to be poured, and the process is repeated until the building is the desired height.

Climbing Jumpform

In addition to self-climbing jumpform, normal climbing jumpform is also common. This type of jump system formwork uses a crane to lift jumpform up to higher modules. Guided climbing jumpform is another option. It utilizes a crane for moving formwork up, but the formwork is anchored to boost safety and efficiency.

Benefits of Jump System Formwork

  • Speeds up construction of vertical structures
  • Self-climbing formwork eliminates the need for crane use
  • Facilitates a superior quality and precise concrete finish
  • Simplifies planning of repetitive construction
  • Ensures safety of workers, offering a sturdy platform for the job
  • Using jump system formwork is a straightforward process for employees
Once a building is complete, and jump system formwork is no longer needed, it is detached from the building, and its materials can be used elsewhere to help build a new structure using the same process.

BUY AND SELL WITH EIFFEL TRADING

Eiffel Trading’s online heavy civil marketplace boasts a wide range of materials and equipment, including all types of concrete formwork. Furthermore, our concrete equipment inventory also ranges to include concrete buckets, overhang stripping buggies, overhang brackets, and much more.All of our listings are constantly being updated, but if you don’t see what you’re looking for, create a wanted listing for free.Ready to sell your used heavy equipment or construction material? List your products today for free on Eiffel Trading’s online marketplace.If you have any questions or would like additional information, please call us at 1-800-541-7998 or email sales@eiffeltrading.com.
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